Ketton Cement Kiln

From WikiWaste

Ketton Cement Kiln is located in Stamford and is owned by Hanson Cement.


Ketton Cement Kiln
Site Location
Site Location

See Cement Kilns → page for a larger UK Wide map.

Waste Licence BM0486IT
Operator Hanson Cement
Parent Company Heidelberg Cement Group
Clinker Capacity 1.4 Mt

Summary site information collated from a variety of sources.

Ketton Cement Kiln - source Christine Johnstone 2011
Ketton Cement Kiln - source Christine Johnstone 2011


Overview

WikiWaste has used the website Cement Plants and Kilns in Britain and Ireland[1] extensively for the reference material for each individual cement kiln page. The detail on this reference website is extensive and as WikiWaste is focused upon the UK waste and resource market, only the key highlights are captured from this website (and company websites accordingly) to provide background and context. Ketton started manufacturing clinker in 1929 and up to 2015 had produced 56 million tonnes of clinker through 8 rotary kilns over this period.

Ownership

  • 1929 to 1986 Ketton Portland Cement Co. Ltd (owned by Thomas W Ward and Co Ltd to 1981, then Rio Tino Zinc (RTZ))
  • 1986 to 2009 Castle Cement Ltd (RTZ to 1989, Scancem to 1999, HeidlebergCement to 2009)
  • 2009 to Present Hanson Cement UK (owned by HeidelbergCement)

The Process at Ketton

The process at the site is similar to that at Cookstown - a 'semi-dry process' from kiln supplier Polysius (part of the ThyssenKrupp group).

Raw Materials

The primary raw materials are Great Oolite and Yellow Inferior Oolite Limestone, with Great Oolite Shale and Upper Lias Shale all from the same nearby quarry.

Waste Tonnage, EWC List

The table shows a list of the Waste for the Permit BM0486IT, that has arrived into sites as reported to the Regulator and then publicised in their reported statistics. The Data was last updated in October 2023. The total reported tonnage arriving at the site was: 165,717t.

EWC Code Description Tonnes In
10 03 30 wastes from treatment of salt slags and black drosses other than those mentioned in 10 03 29 15153.00
10 01 02 coal fly ash 795.00
19 12 10 combustible waste (refuse derived fuel) 96183.00
19 09 02 sludges from water clarification 1494.00
19 04 01 vitrified waste 28070.00
19 02 08* liquid combustible wastes containing dangerous substances 24022.00


Waste Tonnage, By Origin

The table shows a list of the Waste for the Permit BM0486IT, that has arrived into sites as reported to the Regulator and then publicised in their reported statistics. The Data was last updated on October 2023. The total reported tonnage arriving at the site was: 165,717t.  

EWC Code Origin of Waste Tonnes In
19 12 10 Spelthorne 96027.00
10 03 30 Staffordshire 2677.00
19 09 02 Rutland 1494.00
10 03 30 Flintshire 12476.00
19 04 01 Redcar and Cleveland 28070.00
19 02 08* Lancaster 24022.00
19 12 10 Stockton-on-Tees 156.00
10 01 02 Doncaster 795.00


Around 90% of the tonnage listed was used for the primary purpose of substituting fuel requirements in the plant, with coal fly ash (also called Pulverized Fuel Ash or PFA) used as a replacement for raw material in the production process. Hanson intend to 'continuously increase' the use of alternatives as part of their 2030 commitments[2].

References